Balakovo NPP shared its experience in implementing lean manufacturing methods with a company from Perm

04:1929 July 22

Privolzhsky Federal District of Russia

Balakovo NPP shared its experience in implementing lean manufacturing methods with a company from Perm


Balakovo NPP shared its experience in implementing lean manufacturing methods with a company from Perm Representatives of Silur Engineering and Production (Perm) visited Balakovo NPP. It produces equipment for various industries, including Rosatom, and has been a supplier of a nuclear power plant for 12 years.

The purpose of the working visit was to learn about the RPS, methodology, implementation experience and best practices of Balakovo nuclear scientists in “lean” production.

Acquaintance with the nuclear power plant began at the training center, with a large-scale visit to the simulator. How the principles of “lean” production work, how effective they are in achieving economic indicators, and most importantly, in ensuring safety, watch guests from Perm directly at the production site. Specialists from the chemical store, the central repair workshop and the storage department shared their experiences and results of innovations, told how RPS samples are created and worked.

The meeting ended with a round table, where guests from Perm received a checklist for the first stage of the deployment of the “lean-free” production system. Also meet the Balakovo NPP certified RPS trainer, who will soon go to Perm and train Silur personnel to apply the basic principles and tools of RPS.

“We have been implementing the Lean Production System in phases since 2009,” said Anton Fyev, Head of RPS Development at Balakovo NPP. – Every year, nuclear power plant employees submit about 300 proposals to improve production processes. We have implemented 350 RPS projects since 2015. Only last year the economic impact amounted to more than 284 million rubles. Today, our plant tops the efficiency rating among the nuclear industry enterprises – RPS pioneers. And we not only share our best practices, we take responsibility and will fully oversee the implementation of RPS in Silur.

“I was amazed at how deeply RPS penetrated all production procedures and areas, as well as the participation of employees in the improvement process,” said Igor Shenkman, Chief Technology Officer of OOO Silur. We saw with our own eyes that the project was safe. It has been understood that nuclear energy is a modern technology, it is in fact “green” and safe energy. I have noticed many useful practices for myself, which we can apply in the near future. I am sure that cooperation with the Balakovo NPP in the field of RPS will also help us achieve serious results. ”

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